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Passive Thermal Control Design Methods, Analysis, Comparison, and Evaluation for Micro and Nanosatellites Carrying Infrared Imager

Advancements in satellite technologies are increasing the power density of electronics and payloads. When the power consumption increases within a limited volume, waste heat generation also increases and this necessitates a proper and efficient thermal management system. Mostly, micro and nanosatellites use passive thermal control methods because of the low cost, no additional power requirement, ease of implementation, and better thermal performance. Passive methods lack the ability to meet certain thermal requirements on larger and smaller satellite platforms. This work numerically studies the performance of some of the passive thermal control techniques such as thermal straps, surface coatings, multi-layer insulation (MLI), and radiators for a 6U small satellite configuration carrying a mid-wave infrared (MWIR) payload whose temperature needs to be cooled down to 100K. Infrared (IR) imagers require low temperature, and the level of cooling is entirely dependent on the infrared wavelengths. These instruments are used for various applications including Earth observations, defence, and imaging at IR wavelengths. To achieve these low temperatures on such instruments, a micro-cryocooler is considered in this study. Most of the higher heat dissipating elements in the satellite are mounted to a heat exchanger plate, which is thermally coupled to an external radiator using thermal straps and heat pipes. The effects of the radiator size, orbital inclinations, space environments, satellite attitude with respect to the sun, and surface coatings are discussed elaborately for a 6U satellite configuration.

Publication: applsci-12-02858.pdf

Source: Applied Sciences, 2022, 12(6), 2858

Author: Shanmugasundaram Selvadurai, Amal Chandran, David Valentini, and Bret Lamprecht

Year: 2022

Content Tags: mli, multi-layer insulation, surface elements, surface coating a mesh, radiator, phase change material, thermocouples, finite element, finite elements, convergence, material properties, properties, CCHP

Automated Multidisciplinary Optimization of a Space-based Telescope

Automated design space exploration was implemented and demonstrated in the form of the multidisciplinary optimization of the design of a space-based telescope.

Off-the-shelf software representing the industry standards for thermal, structural, and optical analysis were employed. The integrated thermal/structural/optical models were collected and tasked with finding an optimum design using yet another off-the-shelf program. Using this integrated tool, the minimum mass thermal/structural design was found that directly satisfied optical performance requirements without relying on derived requirements such as isothermality and mechanical stability. Overdesign was therefore avoided, and engineering productivity was greatly improved.

This ambitious project was intended to be a pathfinder for integrated design activities. Therefore, difficulties and lessons learned are presented, along with recommendations for future investigations.

Publication: optiOpt-ICES2002b.pdf

Source: ICES

Author: B. Cullimore, T. Panczak, J. Baumann

Year: 2002

Content Tags: concurrent engineering, design optimization, parametric, robust design, design variables

Highlights in thermal engineering at Carlo Gavazzi Space

Publication: 17th_EWTES_MOLINA_FREQUENCYDOMAIN.pdf

Source: 17th Workshop on Thermal and ECLS Software-ESTEC

Author: Marco Molina, Christian Vettore

Year: 2003

Content Tags: third-party software, radks, heating rates