SINDA/FLUINT (Ref 1-7) is the NASA-standard heat transfer and fluid flow analyzer for thermal control systems. Because of its general formulation, it is also used in other aerospace specialties such as environmental control (ECLSS) and liquid propulsion, and in terrestrial industries such as electronics packaging, refrigeration, power generation, and transportation industries.

SINDA/FLUINT is used to design and simulate thermal/fluid systems that can be represented in networks corresponding to finite difference, finite element, and/or lumped parameter equations. In addition to conduction, convection, and radiation heat transfer, the program can model steady or unsteady single- and two-phase flow networks.

C&R’s SinapsPlus® is a complete graphical user interface (preand postprocessor) and interactive model debugging environment for SINDA/FLUINT (Ref 8, 9). SinapsPlus also supports the C language in addition to the traditional choice of Fortran for concurrently executed user logic.

This paper describes revolutionary advances in SINDA/FLUINT, the NASA-standard heat transfer and fluid flow analyzer, changing it from a traditional point-design simulator into a tool that can help shape preliminary designs, rapidly perform parametrics and sensitivity studies, and even correlate modeling uncertainties using available test data.

Innovations include the incorporation of a complete spreadsheet-like module that allows users to centralize and automate model changes, even while thermal/fluid solutions are in progress. This feature reduces training time by eliminating many archaic options, and encourages the performance of parametrics and other what-if analyses that help engineers develop an intuitive understanding of their designs and how they are modeled.

The more revolutionary enhancement, though, is the complete integration of a nonlinear programming module that enables users to perform formal design optimization tasks such as weight minimization or performance maximization. The user can select any number of design variables and may apply any number of arbitrarily complex constraints to the optimization. This capability also can be used to find the best fit to available test data, automating a laborious but important task: the correlation of modeling uncertainties such as optical properties, contact conductances, as-built insulation performance, natural convection coefficients, etc.

Finally, this paper presents an overview of related developments that, coupled with the optimization capabilities, further enhance the power of the whole package.

Publication: sfpaper.pdf

Source: IECEC

Author: Brent A. Cullimore

Year: 1998

Content Tags: design optimization, model correlation, parameterize, parametric, two-phase flow, two-phase, optical properties, submodels, registers, expression editor, user logic, concurrent engineering, concurrent design, dynamic mode, dynamic SINDA, specific heat, solver, constraint, slip flow, Phenomena, capillary systems, mixtures, working fluids, nonequilibrium, vapor compression, uncertainty, uncertainty analysis

This paper describes revolutionary advances in SINDA/FLUINT, the NASA-standard heat transfer and fluid flow analyzer, changing it from a traditional point-design simulator into a tool that can help shape preliminary designs, rapidly perform parametrics and sensitivity studies, and even correlate modeling uncertainties using available test data.

Innovations include the incorporation of a complete spreadsheet-like module that allows users to centralize and automate model changes, even while thermal/fluid solutions are in progress. This feature reduces training time by eliminating many archaic options, and encourages the performance of parametrics and other what-if analyses that help engineers develop an intuitive understanding of their designs and how they are modeled.

The more revolutionary enhancement, though, is the complete integration of a nonlinear programming module that enables users to perform formal design optimization tasks such as weight minimization or performance maximization. The user can select any number of design variables and may apply any number of arbitrarily complex constraints to the optimization. This capability also can be used to find the best fit to available test data, automating a laborious but important task: the correlation of modeling uncertainties such as optical properties, contact conductances, as-built insulation performance, natural convection coefficients, etc.

Finally, this paper presents an overview of related developments that, coupled with the optimization capabilities, further enhance the power of the whole package.

Publication: sf981574.pdf

Source: ICES 1998

Author: Brent A. Cullimore

Year: 1998

Content Tags: design optimization, model correlation, parameterize, parametric, two-phase flow, two-phase, optical properties, submodels, registers, expression editor, user logic, concurrent engineering, concurrent design, dynamic mode, dynamic SINDA, specific heat, solver, constraint, slip flow, Phenomena, capillary systems, mixtures, working fluids, nonequilibrium, vapor compression, uncertainty, uncertainty analysis

Optimization and Automated Data Correlation in the NASA Standard Thermal/Fluid System Analyzer

SINDA/FLUINT (Ref 1-7) is the NASA-standard heat transfer and fluid flow analyzer for thermal control systems. Because of its general formulation, it is also used in other aerospace specialties such as environmental control (ECLSS) and liquid propulsion, and in terrestrial industries such as electronics packaging, refrigeration, power generation, and transportation industries. SINDA/FLUINT is used to design and simulate thermal/fluid systems that can be represented in networks corresponding to finite difference, finite element, and/or lumped parameter equations. In addition to conduction, convection, and radiation heat transfer, the program can model steady or unsteady single- and two-phase flow networks. CRTech's SinapsPlus® is a complete graphical user interface (preand postprocessor) and interactive model debugging environment for SINDA/FLUINT (Ref 8, 9). SinapsPlus also supports the C language in addition to the traditional choice of Fortran for concurrently executed user logic. This paper describes revolutionary advances in SINDA/FLUINT, the NASA-standard heat transfer and fluid flow analyzer, changing it from a traditional point-design simulator into a tool that can help shape preliminary designs, rapidly perform parametrics and sensitivity studies, and even correlate modeling uncertainties using available test data. Innovations include the incorporation of a complete spreadsheet-like module that allows users to centralize and automate model changes, even while thermal/fluid solutions are in progress. This feature reduces training time by eliminating many archaic options, and encourages the performance of parametrics and other what-if analyses that help engineers develop an intuitive understanding of their designs and how they are modeled. The more revolutionary enhancement, though, is the complete integration of a nonlinear programming module that enables users to perform formal design optimization tasks such as weight minimization or performance maximization. The user can select any number of design variables and may apply any number of arbitrarily complex constraints to the optimization. This capability also can be used to find the best fit to available test data, automating a laborious but important task: the correlation of modeling uncertainties such as optical properties, contact conductances, as-built insulation performance, natural convection coefficients, etc. Finally, this paper presents an overview of related developments that, coupled with the optimization capabilities, further enhance the power of the whole package.

Publication: sfpaper.pdf

Source: IECEC 1998

Author: Brent A. Cullimore

Year: 1998

Content Tags:

This paper describes the application of the general purpose SINDA/FLUINT thermohydraulic analyzer to the modeling of vapor compression (VC) cycles such as those commonly used in automotive climate control and building HVAC systems. The software is able to simulate transient operation of vapor compression cycles, predicting pressures, coefficients of performance, and condenser/evaporator liquid positions in a closed two-phase system with a fixed fluid charge. The program can also be used to size components, to estimate the impact of tolerances and other variations, and to help estimate uncertainties given limited test data.

SINDA/FLUINT has a user base numbering in the thousands. It has several graphical user interfaces, preprocessors, and postprocessors; has strong links to CAD and structural tools; and has built-in optimization, data correlation, parametric analysis, reliability estimation, and robust design tools.

Nonetheless, widespread application to vapor compression cycles is comparatively recent (Ref 2), and is largely due to an increased demand for transient modeling of air conditioning systems. Toward this requirement, SINDA/FLUINT’s unique abilities to analyze transient two-phase phenomena have been recognized as being critical to achieving accurate performance predictions.

Publication: vc.pdf

Source: ICES

Author: Brent A. Cullimore

Year: 2000

Content Tags: condensers, evaporator, registers, evaporators, slip flow, orifices, valves, capillary tubes, parameterizing, parametric analysis, reliability engineering, robust design, model correlation, vapor compression, compressor, parametric, parameterize, solver, transient

This paper describes the need for dynamic (transient) simulation of automotive air conditioning systems, the reasons why such simulations are challenging, and the applicability of a general purpose off-the-shelf thermohydraulic analyzer to answer such challenges.

An overview of modeling methods for the basic components are presented, along with relevant approximations and their effect on speed and accuracy of the results.

Publication: vtms2001.pdf

Source: VTMS

Author: Brent A. Cullimore, Terry J. Hendricks

Year: 2001

Content Tags: compressor, evaporator, evaporators, condensers, slip flow, working fluids, registers, vapor compression, throttle, capillary tube, choked

The Spallation Neutron Source (SNS) is a facility being designed for scientific and industrial research and development. The SNS will generate and employ neutrons as a research tool in a variety of disciplines including biology, material science, superconductivity, chemistry, etc. The neutrons will be produced by bombarding a heavy metal target with a high-energy beam of protons, generated and accelerated with a linear particle accelerator, or linac. The low energy end of the linac consists of, in part, a multi-cell copper structure termed a coupled cavity linac (CCL). The CCL is responsible for accelerating the protons from an energy of 87 MeV, to 185 MeV.

Acceleration of the charged protons is achieved by the use of large electrical field gradients established within specially designed contoured cavities of the CCL. While a large amount of the electrical energy is used to accelerate the protons, approximately 60-80% of this electrical energy is dissipated in the CCL’s copper structure. To maintain an acceptable operating temperature, as well as minimize thermal stresses and maintain desired contours of the accelerator cavities, the electrical waste heat must be removed from the CCL structure. This is done using specially designed water cooling passages within the linac’s copper structure. Cooling water is supplied to these cooling passages by a complex water cooling and temperature control system.

This paper discusses the design, analysis, and testing of a water cooling system for a prototype CCL. First, the design concept and method of water temperature control is discussed. Second, the layout of the prototype water cooling system, including the selection of plumbing components, instrumentation, as well as controller hardware and software is presented. Next, the development of a numerical network model used to size the pump, heat exchanger, and plumbing equipment, is discussed. Finally, empirical pressure, flow rate, and temperature data from the prototype CCL water cooling tests are used to assess water cooling system performance and numerical modeling accuracy.

Publication: TED-AJ03-537.pdf

Source: ASME-JSME

Author: John D. Bernardin, Curtt Ammerman, Steve Hopkins

Year: 2003

Content Tags: expansion, contraction, pump, valve, heat exchangers, cooler, heat loads

Publication: aerospace2005heatpipes.pps

Source: Aerospace Thermal Control Workshop

Author: Brent Cullimore, Jane Baumann

Year: 2005

Content Tags: LHP, Loop Heat Pipe, radiation analysis groups, concurrent engineering, heat pipe, system-level modeling, noncondensable gas, VCHP, CCHP, wall, two-phase heat transfer, two-phase flow, condenser, condensers, evaporator, evaporators